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PPSF for Fortus 3D Production Systems

ppsf materialPPSF/PPSU (polyphenylsulfone) material has the greatest heat and chemical resistance of all Fortus materials – ideal for aerospace, automotive and medical applications. PPSF parts manufactured on Fortus® 3D Production Systems are not only mechanically superior, but also dimensionally accurate, to better predict end-product performance. Users can also sterilize PPSF via steam autoclave, EtO sterilization, plasma sterilization, chemical sterilization and radiation*. PPSF gives you the ability to manufacture Real PartsTM direct from digital files that are ideal for conceptual modeling, functional prototyping, manufacturing tools, and end-use-parts.

Mechanical Properties1

Test Method

English

Metric

Tensile Strength (Type 1,0.125″, 0.2″/min) ASTM D638 8,000 psi 55 MPa
Tensile Modulus (Type 1, 0.125″, 0.2″/min) ASTM D638 300,000 psi 2,100 MPa
Tensile Elongation (Type 1,0.125″, 0.2″/min) ASTM D638 3% 3%
Flexural Strength  (Method 1,0.05″/min) ASTM D790 15,900 psi 110 MPa
Flexural Modulus (Method 1, 0.05″/min) ASTM D790 320,000  psi 2,200 MPa
IZOD Impact, notched (Method A, 23°C) ASTM D256 1.1 ft-lb/in 58.7 J/m
IZOD Impact, un-notched (Method A, 23°C) ASTM D256 3.1 ft-lb/in 165.5 J/m

Thermal Properties2

 Test Method

English

Metric

Heat Deflection (HDT)@ 264 psi ASTM D648 372°F 189°C
Glass Transition (Tg) DMA (SSYS) 446°F 230°C
Coefficient of Thermal Expansion ASTM D696 3.1 E -05 in/in/°F 5.5 E -05 mm/mm/°C
Melt Point ————— Not Applicable3 Not  Applicable3

Electrical Properties4

 Test Method

Value Range

Volume Resistivity ASTM D257 1.5x10e14 – 5.0 x 10e13 ohms
Dielectric Constant ASTM D150-98 3.2 – 3.0
Dissipation Factor ASTM D150-98 .0015 – .0011
Dielectric Strength ASTM D149-09, Method A 290 – 80 V/mm
Dielectric Strength IEC 60112 14.6 kV/mm
Dielectric Constant @ 60 Hz IEC 60250 3.45

Environmental Resistance5

 24 hours @ 23°C (73°F)

24 hours @ 100°C (212°F)

Antifreeze (Prestone), 50% Passed Passed
Gasoline-Unleaded Passed Not tested
Motor Oil 10W-40 Passed Passed
Power Steering Fluid Passed Passed
Transmission Fluid Passed Passed
Windshield Washer Fluid, 50% Passed Not tested

Other2

 Test Method

Value

Specific Gravity ASTM D792 1.28
Flame Classification UL 94 VØ (0.126″, 3.2 mm)
Rockwell Hardness ASTM D785 M86

System Availability

Layer Thickness Capability

 Support Structure

 Available Colors

Fortus 400mc

Fortus 900mc

0.013 inch (0.330 mm)

0.010 inch (0.254 mm)6

BASS Tan

The information presented are typical values intended for reference and comparison purposes only. They should not be used for design specifications or quality control purposes. End-use material performance can be impacted (+/-) by, but not limited to, part design, end-use conditions, test conditions, color etc. Actual values will vary with build conditions. Product specifications are subject to change without notice.

1 Build orientation is on side long edge.
2 Literature value unless otherwise noted.
3 Due to amorphous nature, material does not display a melting point.
4 All Electrical Property values were generated from the average of test plaques built with default part density (sparse). Test plaques were 4.0 x 4.0 x 0.1 inches (102 x 102 x 2.5 mm) and were built both in the flat and vertical orientation.
5 Test results based on Stress Crack Resistance (24-hour immersion @ 23°C and @ 100°C).
6 0.013 inch (0.330 mm) layer thickness not available on Fortus 900mc.